Crimp Tool Selection Guide

Choosing the Right Crimp Tool

Crimp tool selection is based on the type and size of the pin or socket you are using.

Crimp tools are available for Stamped and Formed (open barrel) pins and sockets as well as Solid (closed barrel) pins and sockets. The two different types of crimp tools are not interchangeable.

Finding the Right Crimp Tool

If you already know the part number for the pin or socket you are using, great, click one of the tabs below. You can find the crimp tool you need either from the contact part number or you can view a table of crimp tools.

Crimp Tool from Contact Part Number
Crimp Tool from Table

Click the Pin or Socket link to go to the required crimp tool.

DT Series
Stamped and Formed Contacts

Size 16
1060-16-0122 and 1062-16-0122
1060-16-0622 and 1062-16-0622
1060-14-0122 and 1062-14-0122
1060-16-1222 and 1062-16-1222
DTM Series
Stamped and Formed Contacts

Size 20
1060-20-0122 and 1062-20-0122
1060-20-0222 and 1062-20-0222
DTP and DTHD Series
Stamped and Formed Contacts

Size 12
1060-12-0166 and 1062-12-0166
1060-12-0222 and 1062-12-0222
DTP and DTHD Series
Solid Contacts

Size 12
0460-204-12141 and 0462-203-12141
0460-220-1231 and 0462-210-1231
DTHD Series
Solid Contacts

Size 8
0460-204-08141 and 0462-203-08141
Size 4
0460-204-0490 and 0462-203-04141
5960-203-04141 and 5962-203-04141
Crimp Tool Crimp Tool Spec Replaces
DTT Tool
DTT Crimp Tool
Spec
Contact Contact Wire Size
And Insulation Spec
2388970-1 16 AWG, .140" Max Insulation DTT-16-00 14-16 AWG
TXL, GXL and SXL*
1060-16-0122
1062-16-0122
14-18 AWG, .075"–.140" Insulation
2388970-1 14 AWG, .150" Max Insulation DTT-16-00 14-16 AWG
TXL, GXL and SXL*
1060-14-0122
1062-14-0122
14-18 AWG, .095"–.150" Insulation
2390264-1 18 AWG, .075"-.144" Max Insulation DTT-16-01 18-20 AWG
TXL, GXL and SXL*
1060-16-0122
1062-16-0122
14-18 AWG, .075"-.140" Insulation
2389783-1 18-20 AWG, .055"-.100" Insulation DTT-16-01 18-20 AWG
TXL, GXL and SXL*
1060-16-0622
1062-16-0622
16-20 AWG, .055"–.100" Insulation
2392463-1 12 AWG, .075"-.140" Insulation DTT-16-02 12 AWG
16 AWG
TXL, GXL and SXL*
1060-16-1222
1062-16-1222
12-16 AWG, .075"-.140" Insulation
2392570-1 16 AWG, .075"-.140" Insulation DTT-16-02 12 AWG
16 AWG
TXL, GXL and SXL*
1060-16-1222
1062-16-1222
12-16 AWG, .075"-.140" Insulation
2391435-1 16-20 AWG, .125" Max Insulation DTT-20-00 16-20 AWG
TXL, GXL and SXL*
1060-20-0122
1062-20-0122
16-22 AWG, .075"-.125" Insulation
2390511-1 18-22 AWG, .051"-.085" Insulation DTT-20-02 18-22 AWG
TXL*
1060-20-0222
1062-20-0222
16-22 AWG, .051"-.085" Insulation
2389167-1 12 AWG, .113"-.176" Insulation DTT-12-00 12-14 AWG
TXL, GXL and SXL*
1060-12-0166
1062-12-0166
12-14 AWG, .113"-.176" Insulation
2389168-1 14 AWG, .113"-.176" Insulation DTT-12-00 12-14 AWG
TXL, GXL and SXL*
1060-12-0166
1062-12-0166
12-14 AWG, .113"-.176" Insulation
2379255-1 10 AWG, .150"-.205" Insulation DTT-12-01 10 AWG
TXL, GXL and SXL*
1060-12-0222
1062-12-0222
10 AWG, .140"-.204" Insulation
2372208-1 N/A HDT-1561 N/A All
Size 20
Size 16
Size 12
Solid Contacts
12-20 AWG
HDT-48-00 N/A N/A N/A All
Size 20
Size 16
Size 12
Solid Contacts
12-20 AWG
HDT-50-00 N/A N/A N/A All
Size 20
Size 16
Size 12
Solid Contacts
12-20 AWG
HDT-04-08 N/A N/A N/A All
Size 8
Size 4
Solid Contacts
4-10 AWG

Automotive Wire Insulation Diameters*

Deutsch Connectors Wire Sealing Range

If you don't know or haven't decided which type of pin or socket to use, have a look at our Pin and Socket Guide for some help on deciding.

If you have a pin or socket, but you are not sure what the part number is, have a look at the Pins and Sockets page for the family of connectors you are using.

If you still need help, no worries, give us a call at 1+(843)779-8686 Local or Toll Free at 1+(888)217-7606 or drop us a line at info@deutschconnector.com

An important consideration when shopping for a crimp tool. The HDT-48-00 works with solid style pins and sockets and is the top of the line field crimp tool from Deutsch TE. The HDT-48-00 accommodates ALL solid pins and sockets for DT, DTM, DTP, Size 12 Jiffy Splice connectors, Size 12 DTHD connectors as well as Size 12, Size 16 and Size 20 cavities in Round Series connectors. None of the stamped and formed crimp tools can do that.

IMPORTANT - Solid style pins and sockets can be mixed with stamped and formed style pins and sockets within a connector Series. For example, if you are repairing an existing connector and the connector has stamped and formed style pins in it, you can use any pin from the same connector Series to make your repair. A repair to a DT04-2P can be made with any of the pins on the DT Series Pins and Sockets page. It doesn't matter if they are solid or stamped, nickel or gold, as long as they are correct for the wire gauge and insulation diameter you are using.

TIP - Solid style pins and sockets are the easiest to work with.